Prototype PCB Assembly
The process of producing a small number of PCBs for testing and evaluating a new product design is referred to as prototype PCB assembly. Prototyping is an important step in the product development process because it allows designers and engineers to test the functionality and performance of the PCB before it is mass produced.
Committed to Manufacturing Solutions
PCB prototypes are the first samples of a product that are built to test the functionality of the design ideas. Designers and engineers test various aspects of a chosen design using various types of PCB prototypes. In-house prototyping and outsourcing to a PCB assembly service provider are two options for prototype PCB assembly. In-house prototyping gives you more control over the process, but it takes more time and requires specialized equipment and expertise. Outsourcing PCB assembly to a PCB assembly service provider can be a more cost-effective and efficient option, particularly for companies lacking in-house prototyping capabilities.
We can provide to...
- Turn times as short as 24 hours
- 1 to 100,000 units
- Class II Inspection standard and Class III Inspection available
- 100% on-time guarantee
- DFM support
- Lead free (RoHS) options
- SMT and thru-hole capabilities
- All SMT machine placed
- AOI (Automated Optical Inspection)
- Lead-free RoHS Certification and ITAR compliance screen available
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Program Design
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Assembly Capacity
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SMT Capacity
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Equipment Exhibition
From component purchasing to functional testing and package finish, we provide one shop-stop service for every type of PCB.
Quick payment
Flexible payment options
On-Demand Manufacturing
No MOQ or MPQ limited. Prototype or mass production order acceptable.
Inspection Of Quality
90% of the technical staff have more than 10 years of industry experience
Assembly Capacity
| Turn-key | Purchase from authorized suppliers, distributors |
| Consigned | Accept parts in reels, cut tapes, tubes & pallets and bulk. |
| Stencils | Offer Laser-cut stainless steel stencil. |
| Solder type | Offer both lead&lead-freeassembly services. |
| Board type | Rigid board, flex board&rigid-flex board. |
| PCB or Panel Size | Min board size of 10*10mm |
| PCB or Panel Size | Max board size of 330*530. |
| Assemble type | The customer provides some components |
| Board shape | There is no limit to shape |
| Prototype | MOQ as low to 5units in 1-2 days delivery |
| Low volume | Offer 3-4 days quick turn time service for low volume. |
| High volumn | Offer accurate delivery to catch your deadline. |
SMT Capacity
| Single and double sided SMT/PTH | Yes |
| Large parts on both sides | Yes |
| BGA on both sides | Yes |
| Smallest Chips size | 201 |
| Min BGA | 0.008 in. (0.2mm) pitch |
| Micro BGA pitch | ball count greater than 1000 |
| Min Leaded parts pitch | 0.008 in. (0.2 mm) |
| Max Parts size | 2.2 in. x 2.2 in. x 0.6 in. |
| Odd form parts: | Yes，Assembly by hands |
| LED | Yes，Assembly by hands |
| Wave soldering | Yes |
| Max PCB size | 14.5 in. x 19.5 in. |
| Min PCB Thickness | 0.02 |
| Fiducial Marks | Preferred but not required |
| PCB Finish: | SMOBC/HASL |
| PCB Finish: | Electrolytic gold |
| PCB Finish: | Electroless gold |
| PCB Finish: | Electroless silver |
| Ball counts | ball count greater than 1000 |
| Resistor | Yes，Assembly by hands |
| Capacitor networks | Yes，Assembly by hands |
| Electrolytic capacitors | Yes，Assembly by hands |
| Variable resistors、capacitors (pots) | Yes，Assembly by hands |
| Sockets | Yes，Assembly by hands |
| PCB Shape | Any |
| Panelized PCB | Tab routed |
| Panelized PCB | Breakaway tabs |
| Panelized PCB | V-Scored |
| Panelized PCB | Routed+ V scored |
| Inspection | X-ray analysis |
| Inspection | Microscope to 20X |
| Rework | BGA removal and replacement station |
| PCB Finish: | Immersion gold |
| PCB Finish: | Immersion tin |
| PCB Finish: | OSP |
Testing Procedures
The process of producing a small number of PCBs for testing and evaluating a new product design is referred to as prototype PCB assembly. Prototyping is an important step in the product development process because it allows designers and engineers to test the functionality and performance of the PCB before it is mass-produced.
Using prototype PCB assembly has several advantages, including:
- Reduced risk: Prototyping enables designers and engineers to identify and correct any problems with the PCB design prior to mass production, lowering the risk of costly defects or recalls.
- Prototyping enables designers and engineers to optimize the design and layout of the PCB for increased performance and efficiency.
- Prototyping allows designers and engineers to make changes to the PCB design quickly and easily, giving them more flexibility in the development process.
- Cost savings: Before committing to mass production, designers and engineers can use prototyping to identify cost-saving opportunities and make informed decisions about materials and production methods.
Bring you better PCB products
Circuit Board Fabrication and PCB Assembly Turnkey Services
Frequently asked questions
What is prototype PCB assembly?
Why is prototype PCB assembly important?
How is prototype PCB assembly different from mass production PCB assembly
What are the steps involved in prototype PCB assembly?
What factors should I consider when selecting a prototype PCB assembly service?
The delivered assembled PCBs worked flawlessly. The component placement is superb. Mis wang, the WINOW engineer in charge of our project, and I got along great. She asked pertinent questions to ensure that the project was completed properly. We had a very pleasant, quick, and to-the-point conversation.
This board is required to charge my robotic platform's lipo batteries (rover). First-time order with excellent communication throughout the ordering process, manufacturing progress, and tracking up to delivery. Very good price, especially for the first order with a credit for a discount.
The boards arrived yesterday and got started on assembly. Excellent solder wetting, clean line definition, and drill holes in the exact center of via lands.
Please convey my appreciation to everyone who created such fantastic boards.
Why Choose Us?
WINOW has been providing high-quality PCBs with quick turnaround times and high customer satisfaction since 2018. We are one of China's largest and most skilled board manufacturers. Winow PCB is a PCB manufacturer and PCB assembly service provider based in China with over ten years of industry experience. We will assist you in getting your projects up and running as soon as possible by providing quick quotes and one-stop manufacturing services.
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Within 24 hours, prototype orders are processed.
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Some PCB prototypes and small-batch manufacturing take 5-7 working days on average.
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Small batch production and some PCB prototypes have a 48-hour lead time.
Quick payment
Flexible payment options
On-Demand Manufacturing
There are no minimum order quantities or minimum purchase quantities. Both prototype and mass production orders are accepted.
Inspection Of Quality
90% of the technical staff has more than ten years of industry experience.
Technical Strength
PCB Assembly can be adjusted at any time to meet customer requirements for ICT, veneer, aging, and ATE tests.
